To obtain a High Quality Electropolishing result must start with materials possessing superior electropolishing properties. If the materials supplied by our customers are very good quality along with our quality operators following our procedures throughout the ICS process should yield excellent results. Our customers should be aware that even the best efforts of our Electropolish don’t produce the desired results from time to time. A stainless steel part produced from a specific alloy or batch may possess certain inherent qualities that make it not possible to achieve the customers expected result. Pits, exposed seams, a grainy or dull luster, “patchy luster” and a generally “unfinished” look are examples of situations where the problem may be rooted in the material.
One or more of these effects can be attributed to non-metallic inclusions that trace back to hot-rolling of slabs, under- or over-pickling, excessive or undue temperature rise during cold rolling (as by too heavy a reduction per pass), under- or over-annealing, surface decarburization during annealing, excessive grinding prior to cold-rolling, burnishing action during the last stage of cold rolling, and contamination from exposure to industrial process materials, pollutants, lubricants and other materials used in manufacturing. End-grain surfaces of free-machining stainless steel grades such as Types 303 and 416 will appear “frosty” after electropolishing due to removal of the sulfide inclusions.
A uniform, fine crystal homogeneous structure produces the best electropolishing results. However, certain structural characteristics can vary in stainless steel without affecting the nominally specified properties, yet influence the electropolishing results. Examples include broken down, highly oriented structures, grain boundary precipitation of carbides, and other non-homogeneities – all of which cause a lower quality electropolished finish. – Source “delstar.com”